The process to replace the middle third of ClipAway


Envelope bag with full envelope 12/14/2009 | 
Envelope layed out and ready to start fabric removal | 
Starting the tedious task of ripping stitches (4 rows of stitches, and need to break a stitch in each row, approx every 1/2 inch) |
 My finger flying, ripping stitches, with a lot more to go... | 
Removing leftover brokes stitches from load tape | 
12/15/2009 Finally .. all fabric removed from middle third |
 A picture of the 6 panels removed from one of 8 gores | 
This section is approx 24 feet by 24 feet | 
Envelope packed back in the bag, minus the middle third. |

02/19/2010 New fabric .... getting ready for the cutting process | 
Bert Padelt getting up close and personal, with alignment marks | 
laying out 8 layers of fabric out for the panels in one row |

Ken Leota and Joannie Padelt aligning the pattern | 
Bert using a razor knife to cut out the panels | 
Removing the scraps |

Panels for one row are cut out, now puttin on alignment marks | 
Ready for the next phase, each bundle is a full row (8 panels) | 
Bert and Joannie reviewing some figures. |
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---- The sewing phase was done without my help. I hope Bert and Joannie will supply some pictures. | 
Here she is .. very first inflation/flight after the rebuild taken after Bert and I landing March 17, 2010 | |